Sonicmaster

Wire Harnesses

As an integrated services provider, our greatest achievement is mastering everything from a single stranded wire to the most complex system cabling. In a nutshell:

over 30 years' experience of expertise throughout the industry

Cables and cable packages/harnesses

Machine wiring

On-site assembly and installation

Just in time or just in sequence delivery


Cutting to length, crimping, stranding, tinning or assembly with a wide range of stranded wire: all-in-one solutions incl. mechanical parts from a single EMS system provider are more cost-effective than maintaining your own design department:

Process reliability and delivery on schedule

Flexibility in fixed costs

Supplier bundling

High Volume Kabelkonfektion

The Alpha 356 crimping machine made by Komax is a fully-automatic crimper for universal use and with more than 300 different usable crimp contacts and more than 200 available tools.

  • Technical data

    • Length range: 60mm - 65000mm (2.36in.-213ft.), optionally 30–60mm (1.18in.–2.36in.)
    • Length accuracy (repeater): ± (0.2% +1.0mm (0.04in.)
    • Stripping lengths: 0.1 - 35mm (0.004in.-1.38in.)
    • Stripping lengths with partial removal: 47mm (1.85in.) on side 1, 35mm (1.38in.) on side 2, optionally up to 80mm (3.15in.)
    • Cable cross-sections: 0.22 - 6.0mm² (AWG24 - AWG10), optionally from 0.13mm² (AWG26)
  • Services

    • Cost and time-saving high-volume wire harness assembly due to 10-fold speed increase with fully-automatic machines (compared to use of a semi-automatic machine)
    • 100% process stability thanks to continuous crimping force monitoring
    • Clear specification of the stranded wire to be produced
    • Easy and foolproof user interface
    • Universal usability due to extensive wire assembly portfolio
Our services at-a-glance
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